Advanced Control Room

Gain a bird’s eye view of process plant operations with effective data visualization technology.
Gain a bird’s eye view of process plant operations with effective data visualization technology.

Overview

Gain a bird’s eye view of process plant operations with effective data visualization technology.

Advanced control rooms provide real-time data from various sensors and monitoring devices throughout a plant, offering mine operators an overarching view of all processes. By monitoring KPIs and process variables in real-time, they can quickly identify bottlenecks, deviations, and inefficiencies promptly, enabling quick decision-making and adjustments to optimize plant performance.

Some advanced control rooms even enable remote operation and control of equipment. This is particularly valuable for remote or hazardous locations, as it reduces the need for on-site personnel and minimizes risks associated with manual intervention.

However, integrating data from various sensors, equipment, and systems into a centralized control room can be complex. Different data sources may use different formats, protocols, and communication standards, leading to challenges in ensuring seamless data integration.

Key Client Challenges:

  1. What are the key benefits of implementing an advanced control room for our processing and mining operations?
  2. How can we ensure that the advanced control room aligns with our overall operational goals and strategy?
  3. What are the essential technologies and systems needed for an effective advanced control room setup?
  4. How can we integrate existing legacy systems with new advanced control room technologies?
  5. What are the best practices for data integration from various sources into the control room environment?
  6. What cybersecurity measures should we put in place to protect our advanced control room and mining operations from cyber threats?

The transition from a traditional to advanced control room which leverages data analytics can lead to a cultural shift in how work is managed and executed. Traditional roles and responsibilities might change, and adapting to the new dynamics can be challenging for employees. Mining operators need to ensure that staff are adequately trained to handle the new technology and effectively respond to different scenarios.

Our experts at Unison Mining specialize in working with mining companies to assist in developing the processes, feedback systems and performance metrics needed to gain employee buy-in and address resistance to new technology, for sustainable, lasting impact.

Lacking data to validate or support key business decisions

Lack of knowledge to define a cohesive business or data strategy

Low speed to market and trouble adapting quickly to customer and market needs

High operational costs due to lengthy data processing times

OUR PROCESSING PLANT SERVICES

Stockpile Management

Install controls to reduce risks associated with stockpiles including waste buildup.
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P80 Sizing

Ensure material being sent from mines to the processing plant can pass from grinding to milling efficiently and economically
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Advanced Control Rooms

Gain a bird’s eye view of process plant operations with effective utilization of visualization technology.
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Overall Equipment Effectiveness Improvement

Maximize the potential of your equipment to boost ROI and reduce inefficiencies.
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Recovery Improvement

Maximize mineral recovery by improving material handling and separation efficiency.
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Energy Optimization

Reduce energy costs and meet sustainability regulations with reduced energy consumption.
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Shutdown Management

Plan shutdown and turnaround frequencies, durations and intervals with realistic risk planning.
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Line Management

Improve line management through behavior training and coaching for enhanced worker productivity.
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Grading & Gauging

Oversee grade control to ensure that ore sent to the processing plant is of the right quality. Calibrate sensors and instruments effectively for plant operation monitoring.
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Data & Analytics Strategy

Develop a strategy to fully utilize data and analytics for processing efficiency and higher recovery rates.

Throughput Improvement

Minimize resource wastage for improved throughput and financial performance

WHY UNISON MINING

Experience

Our mining experts have experienced first-hand the day-to-day complexities and issues that arise at the mining face, giving them a higher level of understanding and insight to meet your challenges.

Practical Solutions

By implementing level-appropriate transformation tools, our behavioral and cultural change methodologies, data management, and analytics, our goal is to create a sustainable and positive impact on your mining operations.

Results-driven

We go beyond strategy to offer a direct and measurable approach to success. Our commitment extends to delivering real business outcomes and helping your team sustain those changes for the long haul.

Design a coordinated control room for a bird's eye view of mine processes.

Seize this opportunity before you leave!

Ready to take your operations to the next level?

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